Our state-of-the-art manufacturing facilities in the UAE include Ducab Jebel Ali, Ducab Mussafah 1 Factory, Ducab Mussafah 2 Factory, Copper Rod Factory and High Voltage (HV) Cable Systems Factory (Opening end 2010). With five manufacturing facilities, we have a manufacturing capability of over 110,000 copper tonnes of high, medium and low voltage cables per annum.
Headquarters with a total area of 590,000 sq meters - manufacturing a range of High Voltage cables up to 132 kV, Medium Voltage cables, Low Voltage cables, Instrumentation and Control cables. Officially opened in 1979 by the Former Ruler of Dubai, H.H. Shaikh Rashid Bin Saeed Al Maktoum.
Has one of the longest CCV lines in the world - manufacturing High Voltage Cables up to 132 kV and Medium Voltage Cables Systems from 11 kV and 33 kV
With a modern PVC compounding plant at its Jebel Ali facility, Ducab produces flexible PVC compounds used for insulating and sheathing of electric cables. The plant includes automated weighing and dosing systems for each component of the various formulations. A centralised control system, which includes a dedicated video graphic display system, facilitates user-friendly operation of the whole plant while maintaining accurate control of each component.
Ducab HV (DHV) is the first dedicated high voltage (60kV – 150kV) and extra high voltage (220kV – 500kV) power cable manufacturing facility in the Middle East. The company is a joint venture between Ducab Group (50%); Abu Dhabi Water and Electricity Authority (ADWEA – 25%) and Dubai Electricity and Water Authority (DEWA – 25%).
The DHV facility is a state of the art plant employing the latest machinery and technology available to produce HV and EHV cable. In order for the factory to maximise its resources and produce world’s best practice within a reliable and repeatable process it was decided at the outset to also align with an experienced cable technology partner.
HV and EHV manufacturing technology has been in existence since the 1960’s when Japanese cable makers were the first to produce XLPE insulated cables in these voltage ranges. A natural fit with a technology leader has therefore now also been cemented with the signing of a technology transfer agreement between DHV and J-Power Systems (a Japanese joint venture company bringing together the combined HV and EHV power cable expertise of Hitachi and Sumitomo).
The combined experience, technology and know-how brought together by DHV’s facilities, its shareholders and its engagement with its technology partner culminate in making it a formidable player in the power cable market. The company draws on the best available resources worldwide and looks forward to bringing its customer base Energy at a Higher Level.
The DHV plant was formally inaugurated by His Highness Sheikh Mohammed Bin Rashid Al Maktoum, UAE Vice-President, Prime Minister and Ruler of Dubai on 29 November 2011 and in the presence of His Highness Sheikh Hamed Bin Zayed Al Nahyan, Chairman of the Abu Dhabi Crown Prince’s Court.
Click here to know more about Ducab HV Product and Service Range.
Ducab Mussafah 1 Factory
Inaugurated in 2005 by H.H Sheikh Hamed Bin Zayed Al Nahyan, the 220,000 sq m factory manufactures Building Wires and Low Voltage cables. It has the very latest in production machinery and testing equipment from Italy, France, Germany, Sweden and Finland. Ducab Mussafah 1 Factory is home to the world’s first “Horizontal lead sheathing line” supplied by Folke Sandelin, Sweden.
Ducab Mussafah 2 Factory
A 109,000 sq m factory with some of the latest equipments from Italy, France and Germany, Ducab Mussafah 2 Factory has a CCV High Voltage insulation line that can produce cables up to 220 kV. It was inaugurated by H.H Sheikh Hamed Bin Zayed Al Nahyan in June 2008 and manufactures Building Wires and Flexible cables.
Copper Rod Plant, Mussafah
Ducab Copper Rod Plant is the first Copper Rod Plant in the UAE. The AED 125 million facility is located adjacent to Ducab Mussafah 1 Factory and was inaugurated in June 2008 by H.H Sheikh Hamed Bin Zayed Al Nahyan. The Copper Plant coverts raw copper cathode into 8mm diameter Electrolytic Tough Pitch (ETP), Copper rod as per BS EN 1977:1998 and ASTM-B49-08a.
AEI is one of the most respected cable manufacturers in the world, it is committed to quality, safety and service with no compromise.
In these days of increasing counterfeit products in the markets, AEI believes in giving customers nothing but the very best. That means investing in expertise in research, raw materials, design and manufacture, ultimately delivering nothing but the best products.
AEI have been making cables and satisfying these challenging market demands and applications around the world for more than 170 years.
AEI's diverse range of products means can serve a wide range of markets including fire performance, construction, defence, power, industrial, oil & gas, rail and mining.
To know more about Ducab's acquisition of AEI Cables please click here
Ducab Aluminium Company
Ducab Aluminium Company (DAC) is a joint venture between Senaat and its portfolio company Ducab. DAC, which will manufacture aluminium / aluminium alloy rods, wires, and bare overhead conductors, aims to capitalize on the growing market demand in the MENA region and expand globally.
Environment-friendly processes will be employed within the mill, and liquid aluminium will be supplied from the EMAL smelter in KIZAD, Abu Dhabi. DAC products are one of the best in quality with technically advanced processes. The Aluminium rods are manufactured with continuous casting and rolling. The EC rods manufactured are with 99.7% minimum purity and conform the requirements of ASTM B233-97.